Home » Solution » Intelligent Manufacturing System Solutions Case
1、Case implementation background
A famous bearing enterprise, founded in NINGBO, mainly engaged in bearings, bearing parts, mechanical equipment, mechanical parts and sports equipment, but also involved in foreign investment and other related fields. The group covers an area of 200,000 square meters, construction area of 120,000 square meters, total assets of more than 1 billion yuan.
2、 Implementation contents
Our intelligent manufacturing system solutions to provide customers with: intelligent workshop transformation, equipment networking data acquisition, intelligent operation and maintenance of production process, data traceability, intelligent management, unmanned chemical plants and other services. Combined with many years of non-standard equipment design and manufacturing experience in smart factory construction, rich experience in smart factory and smart production line project, we provide enterprises with smart factory planning consulting, design, turnkey project and other services.
(1) Overall design planning of the scheme
Project solutions carry out technology research and intelligent construction in the aspects of overall planning and design, process layout, core manufacturing equipment, data collection and analysis, internal communication network architecture, etc. Construction of advanced digital intelligent manufacturing workshop, can meet the intelligent production and manufacturing of a variety of products, the establishment of multi-layer management system, through the advanced China billion intelligent Internet platform, unified management of the entire production process.
(2) Intelligent production line, automation (intelligent) complete equipment implementation
Intelligent production line technology includes
There are more than 20 Ulonglucky intelligent production lines put into use by a famous bearing enterprise. In the production process, data collection such as production, quality detection, energy consumption and equipment performance (OEE) can be automatically carried out through sensors, PLC and RFID, and real-time production status can be displayed through electronic Kanban to prevent misplacement. Intelligent production line can realize fast mold change, flexible automation; Can support a variety of similar products of mixed production and assembly, flexible adjustment process, adapt to small batch, multi-variety production mode; Through intelligent production line planning instead of labor, ensure the quality control of key processes, production efficiency is increased by more than 70%, solve the problem of labor shortage and labor cost.
(3) Ulonglucky intelligent Internet platform application
Relying on the data center of Cloud platform, Ulonglucky Intelligent Internet Platform establishes the data governance system for the whole life cycle of products, realizes industrial data modeling and analysis through the combination of big data technology, artificial intelligence technology and industrial intelligent complete equipment field knowledge, effectively improves production yield, optimizes process parameters, improves equipment utilization rate, and reduces production energy consumption. Improve predictive maintenance capabilities. From the application form, the application of high-end intelligent equipment integrating industrial Internet has the characteristics of real-time, automation, embedded (software), security, and information interconnection.
With a functional framework of“Intelligent production lines, automation (intelligent) complete sets of Equipment + Cloud Platform + industrial APP”, Ulonglucky provides solutions and services to customers using the Internet and information technology.
(1) Manufacturing execution: the use of China-billion independent research and development of "ULL automatic data acquisition system V1.0", "Ze-SPC intelligent control system V2.0", "based on the Internet of Things high-end intelligent production line control system V1.0&v2.0" technology, the site through PLC and industrial gateway, Internet of Things, Real-time automatic monitoring and data acquisition of production and measurement equipment, real-time control of the production process; Connect with upstream system ERP, PDM, SRM, etc., to provide services for the construction of digital factory.
(2) Ulonglucky Industrial intelligent Internet platform: based on the service system of workshop site data collection, aggregation and analysis, it helps enterprises establish a unified management and control platform for personnel management, ledger management, equipment monitoring, alarm management, process management, data analysis, data reports, work order management, quality traceability, equipment remote operation and maintenance, etc. Through data analysis, Effectively improve the equipment utilization rate by 30%, and reduce the response time of equipment failure maintenance by 50%.
(3)Intelligent production management APP based on Ulonglucky Industrial intelligent Cloud platform:Zhongyi development "ULL based on industrial mobile Internet intelligent control system V1.0", "based on industrial Internet traceability management control system V1.0" will intelligent assembly, detection production line management system and control system seamless combination, truly achieve control integration, intelligent.
App Function Module
[Production management]production task, production report
[Product traceability] product record query, defective product statistics
[Quality Management] CPK analysis
[Statistical analysis]Output analysis, defective products analysis, energy consumption analysis, equipment OEE, historical statistics; Order production cycle, order production process
[Remote assistance] program debugging application, after-sales problem feedback
3、 Innovative experience
Ulonglucky in the original mature set of equipment on the basis of upgrading and integration, innovation to solve the manufacturing three pain points
Pain point 1: Due to different market positioning, strategic focus of products and technologies, enterprises show great personality differences in module interface, protocol and application mode, which can not be well connected.
Pain point 2:Unified informationized enterprises cannot truly understand the pain points of production enterprises, and they mostly stay in the mode of selling software modules, which cannot be combined with the actual needs of enterprises. The system operation has no appearance and no substantial benefits.
Pain point 3:The degree of enterprise equipment intelligence is not high, the full implementation of system networking, data collection and interaction is difficult, the one-time investment cost of the enterprise is high, and the project will eventually go to a disaster.
According to the special needs of the industry, Ulonglucky has developed the "high-end intelligent complete sets of equipment and information system based on 5G+ industrial Internet technology" applicable to the general manufacturing industry, which truly provides intelligent factory solutions for enterprises. Through intelligent equipment as the traffic entrance, the software and hardware can be double landing, so that the product stickiness is stronger and the market application is wider.
4、 Application benefits
(1) Ulonglucky's high-end intelligent complete sets of equipment based on 5G+ industrial Internet technology have AI intelligent detection technology, sensing and monitoring capabilities of all kinds of acquisition, control sensor, controller technology, equipment compatibility technology, information processing technology, 5G application technology, and continue to be integrated into each link of the production process, thus greatly improving manufacturing efficiency and product quality. Reduce product cost and resource consumption, and finally realize the traditional industry to a new stage of intelligence.
(2)By constructing a precise, real-time and efficient data collection and interconnection system, Ulonglucky Industrial Intelligent Internet Platform establishes a development environment for industrial big data storage, integration, access, analysis and management, realizes the modeling, standardization, softwareization and reuse of industrial technology, experience and knowledge, and continuously optimizes the efficiency of resource allocation such as R&D, design, production and manufacturing, and operation management.
